High-Precision Carrier Tape Forming Machines for Electronics Packaging
Our carrier tape forming machines are engineered for high-precision semiconductor and electronic component packaging. Combining superior stability with industry-leading accuracy, our automatic thermoforming equipment delivers exceptional performance with production speeds up to 480 M/hr.
Heavy-Duty Mechanical Structure for Long-Term Operation
Built with a full steel, chrome-plated mechanical structure, our embossed carrier tape forming machine is engineered for long-term, high-load production environments. This robust design ensures excellent dimensional stability, extended service life, and low maintenance requirements during continuous operation.
KST-M005
Embossed Carrier Tape Forming Machine
Visualized P2 & F Value Tuning for Carrier Tape Forming Machines
Eliminate trial-and-error during machine setup. Our equipment features an integrated digital system for micron-level adjustments.
Precision Control: If QC reports a deviation (e.g., P2 is off by 0.005mm), the operator can use the micrometer to make the exact correction.
Real-time Display: The adjustment value is shown directly on the screen, allowing for fast, “first-time-right” calibration and significantly reducing material waste during setup.
Industry-Leading ±0.002mm Feeding Precision in Embossed Carrier Tape Forming Machines
During high-speed continuous production, our advanced indexing drive ensures a feeding stability of ±0.002mm. This ultra-tight tolerance ensures that sprocket holes and pockets are perfectly synchronized, preventing picking errors in subsequent high-speed SMT assembly.
Integrated CCD Inspection System for Carrier Tape Forming Machines
Our machines act as their own quality auditor with an advanced CCD Visual Inspection System.
Full-Dimension Monitoring: The system scans all critical surface dimensions in real-time, including A0, B0, A1, B1, P2, F values, and hole diameters (D0/D1).
Smart Alarm & Correction: If any dimension drifts outside preset limits, the machine triggers an instant alarm and logs the record, notify the operator to handle the issue.
User-Friendly HMI Control
Designed with an intuitive HMI touch-screen interface, the machine significantly reduces the learning curve for operators and setup technicians.
Step-by-step operation guidance, clear parameter display, and comprehensive training materials enable stable operation and precise setup without requiring advanced tuning experience.
Technical Specifications
| Feature | Specification / Range |
|---|---|
| Production Width (W) | Capable of producing carrier tape widths from 12mm to 120mm. Some 8mm models support dual-lane (1-out-2) production |
| Production Depth (K0) | Supports forming depths up to 25mm |
| Production Speed | 200–480 meters per hour |
| Compatible Materials | PS, PC, PP, PET, etc. |
| Four Forming Methods | Air-blow forming, male-die forming, assisted forming, and reverse-blow forming |
| Linear Motor Drive System | Uses a magnetic levitation linear motor for tape pulling with a repeat accuracy of ±0.002mm. Pulling stroke is numerically controlled and input directly via HMI, ensuring high speed, high precision, and accurate positioning in a single step |
| Automatic Cutting | Equipped with an automatic cutting function |
| Punching Module with Correction System | Equipped with a pulley positioning or hole correction device to ensure consistent alignment of side holes |
| Cylinder-Pushed Rail Support | Rails are equipped with cylinders to stabilize the tape during heating and forming, ensuring F-value consistency |
| High-Precision Linear Guide System | All modules are equipped with high-precision linear guides for both horizontal and vertical movement, ensuring linear and precise positioning |
| Adjustable Module Tilt | All modules support angle adjustment and can be easily and smoothly repositioned |
| High-Precision Digital Display System | Both forming and punching modules are equipped with high-precision optical digital displays (accuracy: ±0.005mm), allowing real-time monitoring of P2 and F-value adjustments |
| Full Steel Chrome-Plated Modules | All modules are fully made of steel and chrome-plated for durability |
KST-F006
Slitting and Winding Machine
Adjustable Tape Sizes
Capable of slitting and rewinding tapes from 12mm to 44mm in width
High-Capacity Rewinding
Maximum winding diameters: 640mm；Maximum reel width:300mm
User- Friendly Touchscreen Controlled Settings
Easily set tape and disk widths, configure positioning, winding, and slitting delays, and switch forward/reverse overlay and speed modes via the touchscreen
FAQ: Carrier Tape Forming Machine Precision & Support
A: Standard models typically ship within 15-20 business days, custom configurations may take 30-45 working days.
A: Yes. As part of our customization service, we can modify the mounting interface to match your existing molds, ensuring a seamless transition to our higher-precision equipment.
A: The machine will be fully tested and calibrated before shipment. We also provide comprehensive video tutorials, detailed operation manuals, and remote diagnostic support for international clients.
A: This ultra-high indexing precision prevents cumulative positioning errors during high-speed, long production runs, ensuring that every pocket is accurately positioned for reliable SMT pick-and-place operation.
A: The CCD system monitors all critical surface dimensions, including P2, F, pocket length and width, and hole diameters (D0/D1). Pocket depth (K0) is controlled mechanically and is not measured by the CCD system.
A: The standard warranty period for the machine is 12 months from the date of delivery.