Automated transfer between tray and tape for efficient packaging
Performs bidirectional transfers between component trays and carrier tape, with integrated de-taping (removal of the cover tape) prior to packaging or repacking
KST-TRL60
Tray & Tape Bi-Directional Packaging Machine
Can Perform Tray-to-Tape Packaging Process
The KST-TRL60 automatically transfers parts from tray packaging to reel packaging. It starts by feeding parts from the tray, with a PLC system calculating the spacing. A robotic arm picks up the parts, checks them with a CCD camera, and removes any defective ones (NG). Good parts (OK) are then placed into the carrier tape and sealed. This machine is suitable for ICs, modules, hardware, and other tray-fed items.
Can Also Perform Tape-to-Tray Packaging Process
Alternatively, the machine can also perform the reverse job — transferring parts from tape to tray. It detapes the components and then moves them into tray packaging, making it a multifunctional solution for customers.
Optional Visual Inspection Function Available
Can detect orientation, dimensions, missing parts, characters, marks, and more.
Dual-Function Tray & Tape Packaging Machine Specifications
| Feature | Specification |
|---|---|
| Feeding | Tray-Fed or Tape-Fed |
| Capacity | Approx. 4-10K pcs/h (Device dependent) |
| Dimensions | L1800mm x W950mm x H1500mm |
| Power Supply | AC220V, 50Hz |
| Rated Power | 4.6kw |
| Counter | Internal pulse counting system |
| Sealing | PSA / Heat sealing |
| Visual Inspection | Optional |
The KST-TRL60 is designed for handling sensitive components such as ICs, resistors, capacitors, and other delicate parts. It carefully manages these items during the packaging process, protecting them from damage and ensuring consistent quality.
By automating the packaging process, the KST-TRL60 helps reduce manual labor, accelerates production, and improves reliability, making tray-to-tape and tape-to-tray packaging an efficient, cost-effective, and high-quality solution.
FAQ
A: Focus on the following key points:
1. Your components types/specifications – make sure the machine can handle your products
2. Taping speed & capacity – match your product demand.
3. Inspection functions required – e.g. dimension check, polarity check, missing part detection, character/mark inspection.
4. Flexibility & Changeover – consider how many types of parts you want the machine to handle.
5. Reliable warranty & after-sales support – consider warranty terms, technical support, and spare parts availability.
A: Since it’s a custom-made machine, it usually takes about 35-40 working days.
A: The throughput depends on customer’s requirements, components specifications and machine configuration.
A: The machine can be equipped with visual inspection for appearance, orientation, dimensions, pins, alignment and more.
A: The standard warranty period for the machine is 12 months from the date of delivery.
